Manufacturing Wastewater Treatment Case Studies

Floccin™ Wastewater Flocculating Agents Case Studies

Milk/Cheese Processor

A 50,000 gpd dairy processor struggling to balance budgetary constraints and city treatment requirements found it all in Floccin™ D. They were able to replace 5 chemicals with one Floccin™ product, meet their tougher discharge requirements and stay within budget.

 

Poultry Processor

Floccin™ J allowed a 180,000 gpd processor to thicken solids so they could be trucked off site, their old chemistry couldn't do that! A small process change and "Floccin™ J" they saved 70% in their total treatment cost. Best of all the processor can now increase production without the expense of expanding their treatment facility.

Before and After Wastewater Treatment with Floccin™ Flocculating Agents for a Cheese Manufacturer

 

Corrugator

The facility was treating their wastewater with a competitors product at a cost of $290/ batch. After switching to Floccin™ J the cost per batch went down to $125. In addition the operator reported clearer water, drier de-watered cake, and more reliable and consistent treatment.

Corrugator Wastewater Before and After Treatment with Floccin™ Flocculating Agents

 

Fruit Processor

A Fruit processor was amazed at the solids removal from their DAF and the simplicity of our Floccin™ products. Floccin™ D reduced their 4 chemicals into one easy to use product that worked great at 4.0- 11.0 pH. range, traditional chemistry couldn't do that! They also saw a 34% reduction in their

Fruit Processessor Wastewater Sample Before, During and After Treatment with Floccin™ Flocculating Agents

 

Metal Plating Company

This facility was using a conventional treatment of pH adjusting followed by a flocculant. We were able to lower their treatment costs with the following results:

Conventional Treatment Treatment with Floccin™ A & IE 061
Zinc 1.48 ppm Zinc 0.01 ppm
Copper 2.07 ppm Copper 0.03 ppm
Nickel 2.38 ppm Nickel 0.09 ppm
 

Metal Processor

This facility was in and out of compliance with copper due to the chelating effect of their mold releasing agents, which kept the copper in solution. Combining Floccin™ A with our powerful metal precipitant IE-061, their copper levels dropped to 0.15 ppm. Even this performance came at a reduced cost per gallon treated.

 

Floccin™ Availability

  • 50 lb Bags or 2000 lb Super Sacks
  • Feeders Available
  • Many blends, Floccin™ A, B, C, D
  • CALL for samples

Sack of Floccin™ Flocculating Agents for Industrial Wastewater Treatment by Integrated Engineers Inc.

 

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