Tuna Processing & Protein Recovery Wastewater Case Study

Tuna Processing & Protein Recovery Wastewater Case Study – 99% Reduction in TSS – 91% BOD – 7.5% Protein Recovery

The water from a tuna processing facility was treated for solids reduction, BOD reduction and recovery of the protein from the high protein rendering sludge for reuse as animal feed.

The protein is very valuable for use in the animal food industry.

Currently the facility has no process for recovery of the protein and 100% of the high protein rendering sludge is disposed of at the local landfill, costing the company about $200,000 a year in sludge disposable fees without any ROI.

Tortilla Manufacturer Wastewater Case Study

Integrated Engineers, Inc. performed treatability on the water as shown below.  The dosage was quantified to be 4.17lbs of Floccin™ 1105 per 1,000 gallons treated.  The water was then run through analyticals testing which the results are shown below.

Constituent Untreated Treated % Reduction
Total Suspended Solids (TSS) 7,200 ppm 55 ppm 99%
Biochemical Oxygen Demand (BOD) 13,000 ppm 1,100 ppm 91%
Protein Recovery 0 ppm 12,000 ppm 7.5%

Click to Download pdf of this Tuna Processing Wastewater Study…

Download more industrial wastewater treatment case studies here…

Get Your Own Evaluation…Get Started

Call 1-877-965-1577
Toll Free

Wastewater Treatment Success Stories Home

Tortilla Producer Wastewater

Tortilla Producer Wastewater Case Study

TSS Drops from 1,883 ppm to 14 ppm

This facility manufactures corn tortillas using a solution of Lye to peel the skin from the corn and soften the corn.

The pH of the sample was received at 13.80 indicating a high basic solution.

To minimize operating costs, CO2 was used to drop the pH down to 8.0 instead of using the traditional acid.

The high pH water required about 5 minutes of sparging with the CO2 in order to drop the pH. Floccin™ 1105 was added at a dosage of 2 grams/1,000 ml and the water quality is shown below.

The wastewater required about 3 minutes of intense mixing to obtain this water clarity. The untreated suspended solids was measured at 1,833 ppm and the treated sample was at 14 ppm.

 

Tortilla Manufacturer Wastewater Case Study

 

Click to Download pdf of this Tortilla Producer Wastewater Study…

Download more industrial wastewater treatment case studies here…

Floccin™ Wastewater Treatment Technology in Seafood Processing

Coimex Applies Wastewater Treatment Technology in Seafood Processing

06/11/2010 14:45:4

Mr. Le Van Khang, Chairman of the Board of Condao Seaproducts and Import Export Joint Stock Company (COIMEX) stated that from early June 2010, the company developed new technology for wastewater treatment in Seafood Processing Factory 1, No. 335, Tran Phu, Vung Tau City.

Accordingly, Coimex built wastewater treatment processes and used Floccin™ products under the technology of Integrated Engineer Co., Ltd. (USA) by exclusive supply of THT Global Trade Co., Ltd. to remove odors, components of pollution.

Floccin™ is a new invention in waste water treatment technology, certified and appreciated for the water treatment capacity by the US Environment Protection Agency (EPA). Advantages of using Floccin™ is much reduced for the waste water treatment, waste, and waste water after treatment which are not classified as hazardous waste.

As per the initial recognition at Seafood Processing Factory 1, since applying this waste treatment process into production, waste water after treatment had no odor, disposal costs are also lower than with other treatment methods.

Currently, Coimex is executing procedures for requesting agencies to evaluate the quality of wastewater, exhaust gas after treatment.

Incoming search terms:

Potato Flume Water Treatment

Another treatability test of our flocculating agents.

Potato Flume Water Treatabiliy with Floccin™ is VERY HIGH!

This is the wastewater sample that was received from a potato processing facility.

The facility utilizes water in a flume to transport potatoes. The resulting flume water has high levels of suspended solids. The flume water from the facility was tested with the Floccin™ K and it treated well at a dosage of 0.75g/1000 ml which equates to a dosage of 6.26 lbs/1,000 gallon.

A 1,000ml beaker filled with the water sample was used to conduct the treatability; the starting pH was recorded at 6.3. Floccin™ K was used for testing. 0.75 grams of Floccin™ K was added to the 1,000 ml beaker containing the wastewater.

Flocculation occurred around 30 seconds of mixing and after 3 minutes of mixing, the beaker was removed from the mixer and the solids were allowed to settle. The treated water had very low turbidity.

The results are shown in the photos below:

Potato Processor Flume Wastewater Sample Treatability Test

Left: Untreated Wastewater Sample Right: Treated

The water was tested with different dosages of Floccin™ in order to observe the clarity of the water at different dosages. The water was treated with 0.5 grams and flocculated well but the treated water was slightly cloudy. Treating with 1 gram of Floccin™ K produced results that were indistinguishable from the water treated with 0.75 grams.

The results are pictured below.

Floccin K .5 & .75 Grams Per 1000ml of Potato Flume Wastewater

Left: .5 Grams/1000ml Wastewater Right: .75 Grams/1000ml

Good flocculation was achieved with 0.5 grams Floccin™ K in a 1000ml beaker however the resulting treated water had higher turbidity than the water treated with higher dosages.

There was no perceivable improvement in water clarity for water treated at higher dosages than 0.75 gm/1000ml.

Potato Processor Wastewater Test .75 & 1 gram per 1000ml Wastewater

Left: .75 Grams/1000ml Wastewater Right: 1 Gram/1000ml Wastewater

Wastewater Lagoon

The water from Lagoon 1 was treated with Floccin™ K and it treated well with 0.5 grams of Floccin™ K in a 1,000 ml beaker. This equates to 4.17 lbs/1000 gallons. Flocculation began after about 30 second and after 3 minutes of mixing the solids were allowed to settle and the settling occurred quickly.

Potato Wastewater Lagoon 1 Wastewater Sample

Left: Untreated Lagoon 1 Sample Right: Treated

The water from Lagoon 2 was treated with Floccin™ K and it treated well with 0.5 grams of Floccin™ K in a 1000 ml beaker which equates to 4.17 lbs/1000 gallons. Flocculation began after about 30 second and after 3 minutes of mixing the solids were allowed to settle and the settling occurred quickly. The results are shown in the picture below.

Potato Wastewater Lagoon 2 Wastewater Sample

Left: Untreated Lagoon 2 Sample Right: Treated

Download pdf of this case study…

For more food processing industry case studies download here…

Get Started Now…Get Started

Incoming search terms:

Fish Processor Wastewater Treatability

“Treatability” is actually a noun that describes the ability of something “to treat” something. Makes sense when you look at the word broken down “treat+ability”.

Still in all, we mostly use it as an adjective, like “treatable”, to mean “able to be treated”.

The killer Floccin™ line of flocculating agents has fantastic treat ability. Water samples may be very treatable or may be not so treatable, usually with our flocculating agents problem water is rendered highly treatable.

This particular fish processor sample proved to be easily treated.

Fish Processor Case Study

Fish Processor Wastewater Treatability? VERY TREATABLE

The wastewater was received from a fish processing plant that utilizes water to float fish.

Jar testing revealed that Floccin™ 1106 as the most effective product for treating the wastewater. A 1,000 ml beaker filled with the water sample was used to conduct the treatability. 2 grams of Floccin™ 1106 were mixed in 1,000 ml of wastewater which equates to 16.7 lbs/1000 gallons.

The results are pictured below.

Wastewater Jar Test Results Fish Processor

Left: Untreated Wastewater Sample Right: Treated

The facility would like to reuse the water which will require post hydrocarbon removal and ozonation subsequent to Floccin treatment.

Download pdf of this case study…

For more food processing industry case studies download here…

Get Started Now…Get Started

Incoming search terms: