Allways Something New

Powder Feeder Weight

Floccin comes in both a granular and powder form.   The powder Floccin tends to “bridge” which causes the powder to not freely flow.  This inhibits the use of our commercial auger feeder without proper modifications.  We are modifying our commercial feeder to handle the powder Floccin.  The addition of an electric vibrator with a powder bridge breaker solved this problem.  The vibrator and bridge breaker combination liquefies the powder and allows it to flow freely through tank outlet.  Shown in the pic below is the bridge breaker that we are testing.  That’s what we do engineer new ways to clean water.

Chad showing vibration weight.

Chad showing vibration adapter.

Vibration weight inside tank

Vibration adapter inside tank

Here is a pic with the unit inside the feeder.

Commerical Auger Feeder

Commercial Auger Feeder

Commercial Auger Feeder with vibration adapter

Commercial Auger Feeder with vibration adapter

We Installed the Vibration Adapter, filled the feeder with the powder floccin, and let it sit for 2 days. Now is the true test! after letting the unit sit all of the powder is compacted to the bottom of the tank.

We started the vibrating adapter and nothing happened….. I guess it is back to the drawing board. This is not the end we will succeed.

So after finding out this unit did not work, we decided to upgrade the vibratation unit. We tried a circuclar styal vibration unit it would give about 10 lbs of force. Our engineers found a pneumatic linear vibration unit. This unit would give 500 lbs of force! Thats a big upgrade! After bolting it on and giving it a little air, the feeder was jumping across the floor. we also found out that the frame was not sturdy enough to handle the weight plus the constant vibration.  so we added some support rods to the feeder stand and it works perfect.

Commercial Feeder W/ Vibration Unit

Commercial Feeder W/ Vibration Unit

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Commercial Auger Feeder (60 Gallon)

General Specifications:
These units are epoxy coated carbon steel construction with a heavy gauge polypropylene 60gallon feed hopper. Dimensions are approximately 24” wide x 36” heighth. 1/20 HP, 90 volt DC motor. The electrical service requirements are 2 amps at 110 volts single phase. On/Off and variable signal inputs are available in controller. Feeder is capable of feeding the FloccinAgents™ to a vertical height of 16 ft.

Controller Specifications:
Standard Continuous Unit are set with potentiometers for motor speed to deliver a continuous amount of material. Manually turned On/Off or may be interfaced to customer’s existing
controls. Has adjustable On/Off delay relay to allow controlled on/off cycling.60 Gal With Auger