B.O.D C.O.D. T.D.S. T.S.S. Removal Teflon

Teflon (PTFE) Coating Operation

A manufacturer of Teflon coated products contacted Integrated Engineers seeking a solution to their wastewater problems. They were generating 3,500 gallons of wastewater each week that had to be hauled off site. They were looking for a method to treat this water and reuse the treated water within their facility. Integrated Engineers performed treat ability studies of the wastewater and identified the FloccinAgentTM that would meet their goal.

Watsewater System

Watsewater System

Integrated Engineers designed, built, and installed a system to treat their wastewater. The system integrated existing holding tanks with a new equalizing tank where the water is mixed and aerated prior to treatment. The water from the equalizing tank is treated in a Continuous Flow Unit (CFU), where it is mixed with the FloccinAgentTM and then separated from the resulting sludge. The sludge is collected in a sludge cart for disposal, while the clean water from the CFU is directed to an ozone contact tank.  In this tank the water is treated with ozone, generated by the ozone skid, to remove any remaining organics. The clean, treated water is then ready to enter the water reuse system.

CFU in Action

CFU in Action

The analytical results presented on the next page come from samples collected approximately one month after startup

Ozone Skid

Ozone Skid

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Continuous Flow Unit (CFU)

This unit is designed to easily treat a continuous stream of wastewater for utilizing the highest performance FloccinAgents™ available. The unit is completely automated, requiring operator attention only to restock the FloccinAgent™ and disposable filtering media, and employing alarms to alert the operator when restocking is required or when the process is interrupted.

CFU-50 with 60 GAL Floccin Feeder

CFU-50 with 60 GAL Floccin Feeder

Features and Benefits
-  Wettable components constructed of 304 stainless steel to resist corrosion
-  Filter Table with variable speed control
-  Mixing motor with variable speed control
-  Effluent pump with independent float control
-  Use a single wastewater treatment product
-  Fully automated operation with alarms for FloccinAgent™ and filter paper
-  Controls allow full customization of process for optimal water clarity
-  Variable speed FloccinFeeder™ allows dose to be customized to
wastewater and contamination load

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